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PCB Case in Thailand
Moisture-Proof Off-Ground Storage Optimization for Precision Components

Key Results
Core Pain Point Solved: Material Scrap Rate Near Zero
Outbound Efficiency Boost: Picking & Requisition Efficiency Up 63%
Time Cost Reduction: Inventory Counting Time Reduced by 83%

Project Pain Points

The project warehouse covers an area of 2,800㎡ and is located in the Thai-Chinese Rayong Industrial Zone. Due to the local hot and humid climate, the original floor-level stacking of PCB SMD components made them highly susceptible to moisture and bending, resulting in persistent high material losses. Furthermore, managing 1,200+ SKUs manually led to chaotic operations, extremely low picking and inventory efficiency, which severely bottlenecked the overall production line schedule.

Core Solutions

■Vertical Space Upgrade: Custom-built 8-meter high-tier heavy-duty pallet racking system to maximize vertical storage.
■Moisture Barrier Isolation: Bottom beam level uniformly raised by 40cm to effectively isolate ground moisture and prevent sudden water logging.
■Precision Slotting Management: Scientific zoning and dedicated location assignment based on part numbers for all 1,200+ SKUs.
■Full ESD Protection: Integrated anti-static facilities throughout the storage loop, fully compliant with local workshop control standards.

Business Value Delivered

■Fully Controllable Material Loss: Through off-ground vertical storage, precision component damage from moisture or crushing was reduced to near zero, eliminating the core source of storage waste in tropical climates.
■Substantial Operational Boost: Optimizing picking paths increased material requisition efficiency by 63%; full warehouse inventory stocktaking was cut from 3 days to 0.5 days, securing continuous production line flow.
■Hassle-Free Local Compliance: The upgraded warehouse system fully aligns with Thailand's environment control regulations for electronics manufacturing, achieving zero regulatory risk and laying a solid foundation for local operations.

SMT Reel Warehouse in Thailand
Dedicated Categorized Storage Retrofit Project

Key Results
Core Pain Point Solved: Material Mismatch Losses Reduced by 95%
Outbound Efficiency Boost: Production Line Kitting Speed Up 45%
Time Cost Reduction: Inventory Stocktaking Labor Saved by 70%

Project Pain Points

The project warehouse covers an area of 2,200㎡ and is located in the Amata City Chonburi Industrial Estate. Managing over 1,800+ SKUs of rolled SMT components, the original setup relied on floor-level stacking. This caused different specifications of reels to become mixed up easily, resulting in severe component mismatches, physical tangling/damage, and high risks of electrostatic discharge (ESD) damage. Furthermore, manual stocktaking required item-by-item verification, making retrieval and dispatch highly time-consuming, which directly bottlenecked the changeover and production rhythm of the SMT lines.

Core Solutions

■Custom Specialized Slotting: Tailored a long-span tiered beam racking system integrated with dedicated reel slots, ensuring single-specification storage per fixed location.
■Scientific Zoning Layout: Classified and organized the warehouse zones strictly by part numbers (PN) and production batches to build a highly visible management workflow.
■Comprehensive Static Protection: Fully equipped the system with a complete set of anti-static accessories to eliminate ESD hazards from the source.
■Optimized Picking Paths: Dynamically aligned the storage setup with the high-frequency material requisition workflow of the SMT workshop to reduce physical handling distances.

Business Value Delivered

■Sharp Decline in Material Waste: Material losses caused by reel tangling, physical deformation, ESD damage, and sorting errors dropped sharply by 95%, effectively minimizing high material scrap rates and unexpected line downtime.
■All-Round Efficiency Boost: Precision slotting and storage management cut full-warehouse inventory labor by 70%, significantly shortening retrieval times and accelerating production line kitting/changeover speeds by 45%.
■Seamless Regulatory Compliance: The entire upgraded storage infrastructure completely satisfies Thailand's electronics manufacturing industry ESD standards, perfectly supporting the continuous fast-paced production requirements of the SMT lines.

Automotive Electronics Case in Thailand
Anti-Static Storage Upgrade Project for Precision Modules

Key Results
Core Pain Point Solved: Module Scrap Rate Reduced by 98% | 99.9% Outbound Accuracy
Outbound Efficiency Boost: Batch Inventory Stocktaking Speed Up 80%
Space Optimization: Storage Capacity Increased by 110%

Project Pain Points

The project module warehouse covers an area of 2,500㎡ and is located in the Thai-Japan Rayong Industrial Estate. Precision components such as automotive central control units and radar sensors are highly sensitive to static electricity and physical collisions. The original low-profile flat shelving systems led to chaotic mixed storage and completely lacked ESD protection, causing persistent high material losses. Furthermore, managing 900+ SKUs without proper batch traceability resulted in a high outbound error rate, while insufficient storage capacity forced costly external warehouse rentals, severely driving up operating costs.

Core Solutions

■Integrated ESD Racking System: Custom-built 7-meter high anti-static beam racking, fully equipped with specialized ESD shelf mats and grounding systems.
■Automotive-Grade Slotting: Formulated dedicated slotting locations mapped precisely by module models and production batches, fully complying with automotive component standards.
■Vertical Space Expansion: Multiplied vertical storage tiers to maximize slot density, completely eliminating the need for external warehouse expansion.
■Picking Path Optimization: Re-engineered the material retrieval and kitting paths to fundamentally prevent outbound picking errors.

Business Value Delivered

■Quality Expectations Met: Precision module scrap losses stemming from ESD or physical damage plummeted by 98%, perfectly aligning the storage environment with OEM automotive-grade requirements.
■Doubled Space & Efficiency: Warehouse capacity utilization surged by 110%, eliminating extra rental costs; outbound kitting accuracy hit an exceptional 99.9%, and batch stocktaking efficiency increased by 80%.
■Robust Delivery Support: Material handling and turnover streams were substantially optimized, providing solid supply chain support for the mass production of automotive lines and the high-tempo delivery rhythms required by OEMs.

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