Lithium Battery Raw Materials in Thailand
24m Ultra-High AS/RS Intelligent Storage Project
Key Results
Space Efficiency Breakthrough: Storage Capacity Doubled | 4,487 Dedicated Slots
Equipment Operations: Single Crane Throughput Up to 211 Pallets/Hour
Quality Control System: Full-Loop Automated Batch Traceability
Project Pain Points
The project warehouse footprint covers 1,800㎡ and is located in the Map Ta Phut Industrial Estate, Rayong. Lithium-ion battery anode and cathode raw materials are characterized by massive single-unit weights and highly stringent batch control standards. The original traditional flat warehouse suffered from extremely low space utilization, leading to frequent capacity overloads during peak seasons. Furthermore, manual inbound and outbound operations caused frequent batch mix-ups, and traceability relied entirely on manual paper logs, severely hindering the continuous production rhythm of the downstream lines.
Core Solutions
■Ultra-High AS/RS Deployment: Built a 24-meter-high fully automated warehouse utilizing the "Panshi" and "Kunlun" series heavy-duty stacker crane systems, precisely engineering 4,487 high-density specialized slots.
■Full-Loop Software Integration: Deeply integrated our proprietary WMS system with the upstream MES system to achieve seamless data interconnection across the entire facility.
■Automated Batch Mapping: Automated identification and binding of production batches upon raw material entry, switching the entire workflow to digital control from the source.
■24/7 Smart Scheduling: Optimized intelligent scheduling algorithms to perfectly adapt to complex storage and retrieval movements for heavy-load materials in an ultra-high space.
Business Value Delivered
■Vertical Storage Capacity Doubled: Without requiring new civil construction or external site expansion, the storage capacity doubled directly within the same footprint, maximizing vertical space utilization to strongly support lithium battery production ramp-up phases.
■High-Efficiency 24/7 Operations: Heavy-duty stacker cranes achieved a peak single-machine efficiency of 211 pallets/hour, supporting uninterrupted automated material flows and substantially reducing manual dependence and operational errors.
■End-to-End Quality Traceability: Achieved precise life-cycle batch data tracking for all raw materials, completely eliminating material mix-ups and fully satisfying the strict production control standards of the lithium battery industry.
